Electrochemical Tuning of Ni-Fe Catalysts Using Various Techniques for Efficient Hydrogen Evolution in Alkaline Media

Abstract

The search for cost-effective and scalable electrocatalysts for the hydrogen evolution reaction (HER) remains a critical challenge in advancing sustainable energy technologies. This study presents a novel approach to optimizing nickel-iron (Ni-Fe) alloy coatings on graphite (G) electrodes through a strategic combination of composition tuning, nickel modification, and various electrochemical optimizations. Unlike conventional studies, which primarily focus on static alloy compositions, this work systematically investigates the impact of dynamic nickel modification durations on the catalytic performance and conductivity of Ni-Fe alloys. By addressing the conductivity limitations caused by iron oxidation, the study demonstrates the enhanced HER kinetics achieved with a Ni-modified G/Ni%95Fe%5-Ni(60s) electrode. Electrochemical and structural analyses reveal the synergistic effects of nickel modifications on improving active site accessibility, reducing overpotential, and increasing hydrogen production efficiency. This work introduces a scalable methodology for tailoring Ni-Fe catalysts, offering significant advancements in the development of robust, cost-effective electrocatalysts for industrial-scale hydrogen production.